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VL-M Series

ONE-CLICK MEASURING INSTRUMENT

All measurements are finished with just one click without special setting of the instrument

This system is an independently researched and developed optical system and employs a high-efficiency precision image processing calculation method. Its high-resolution CCD and telecentric lens can capture any image, and measure necessary dimensions of mechanical parts precisely by performing image processing analysis by using software. This system has opened a new era for quickly measuring an image, instead of the existing measurement methods. It can perform any complicated measurement easily and quickly with just one touch.

The all-in-one measurement system will help customers to make more profits by enhancing efficiency of a work process and reducing cost. The system has a stable body structure, and helps users with comfortable operation regardless of a shape or color of a sample.

Measurement precision

± 2 ㎛
Repeatability precision

± 1 ㎛
A large area

95mm x 80mm
High-resolution

CCD with 5 million pixels

Features of the product

Quick: The measurement is finished with just one touch after installation.
Accurate: Any one can get the same measurement result.
Simple: Training is not needed, and any person can operate the instrument simply.
Convenient: You can place a measurement target arbitrarily, and a fixing jig is not needed. You can measure a whole range of a target at a time
Documentation: You can output a report on all measurement results by pressing only one button after measurements are finished.
Repeatability: The same measurement results can be obtained regardless of who operates the instrument

SPECIFICATION

Model No.	VL-M30	VL-M60	VL-M80
IMAGE SENSOR	CCD with 5 million pixels
Lens	Dual centrifugal lens
F.O.V	25mm X 20mm	80mm X 60mm	95mm X 80mm
Measurement precision	± 2㎛	± 4㎛	± 5㎛
Repeatability precision	± 1㎛	± 1㎛	± 1.5㎛
Weight	25kg	50kg	50kg
Lighting system	DIGITAL FLAT BACKLIGHT, PRONT LIGHT
Software	INSPECTACLE 1.0
Computer specifications	Intel I5 CPU 4G Memory
Monitor	21.5" LCD Monitor
External output	Determination output for PASS, FAIL, NULL
External environment	20%~80% RH
Measurement time	< 5 seconds (within 100 dimensions)
Basic measurement functions of the software	Dot, Line, Circle, Circular arc, Angle, Distance
Additional functions	Intersection, Balance, Division, Perpendicularity, Contact
Geometric tolerance	Position tolerance, Form/position tolerance, Dimensional tolerance

Software Introduction

Measurement with high precision

A large centrifugal lens with a depth of focus is employed so that image blur, size and shape deformation, and distortion of an image of a product are not caused by step occurrence. An excellent algorithm of the measurement software ensures high-precision measurement of all types of systems and provides accurate measurement values for a measured sample.
A distortion-preventing lens is used to correct distortion of a product image, and thereby realizes a more accurate measurement process within the field of view.
The pixel division technology is adopted to ensure a higher level of measurement precision.

Measurement and inspection of a large amount of samples with just one click

You can just “place” a measurement sample on the measurement stand and “press” the measurement start button. Then, the instrument calculates a large amount of data immediately. The instrument can also measure a single product quickly, and also simultaneously determines the pass or fail status of all the inspection items which are within the field of view. It can also measure a lot of parts at a time.

Resolving a subjective measurement error (resolving an error caused by a person)

The software prevents a measurement error that may occur due to work performed by a person. The software adjusts a direction of a location of a measurement target automatically, and performs measurement with reference to a set measurement point. A measurement jig is not needed, and even when a product is arbitrarily placed, if the product is placed within the field of view, the software precisely detects a part and performs accurate measurement.
The software can save you a lot of time and production cost by enhancing work efficiency, by measuring the whole shape of a subject within the field of view at a time quickly and accurately, and measuring multiple dimensions immediately.

Report output

The software can output the report on an inspection result and statistical data by performing a one-touch operation. A complicated process such as transmission of numerical data and manual input to a computer is not needed.
The measurement result is output in the form of EXCEL, WORD, TXT, or the like, so that you can utilize the measurement data conveniently.

Additional function of the software

SPC management control

The software has an SPC data statistics function to compare one or more dimensions by performing SPC management control, and simultaneously read and display measurement data determined after measurement.
SPC, that is, the process statistics management is an effective method of enhancing quality control of a company. SPC ensures convenient quality control and helps other departments to obtain data and reports immediately.

Tolerance setting

A user can set a tolerance for a dimension, and the measurement system automatically determines a pass or fail status of a product automatically based on actual measurement values for the product and a tolerance set by the user. If the product has passed the inspection, “PASS” is displayed. Otherwise, “FAIL” is displayed. If the product is waiting for measurement, “WAIT” is displayed. If a part is not properly placed within the field of view, “NULL” is displayed.

Comparison between parts

A user marks a boundary of a part on an image, based on an upper-limit tolerance and a lower-limit tolerance which are set by loading a boundary DXF drawing of a product on the software. A figure with a red boundary is shown on the master drawing. If a figure with an upper-limit dimension and a figure with a lower-limit dimension are drawn with two green lines on the master drawing, the user can find an area of tolerance occurrence by directly observing a boundary of the part with reference to a figure with a boundary for a measured sample. This is one of methods of directly reviewing whether an inspected and measured product has passed the inspection.

Finding the peak

For this case, Inspectacle measurement software focuses on matching a side A and a side B with peak of the whole flat panel, and quickly measuring the sides A and B with reference to the peak. Customers needs data regarding a distance between such two points.
The software provides a tool for customers who want a coordinate system for a part of a product, that is, a coordinate system of a product, so that the customers can immediately find a peak in the coordinate system corresponding to any area.

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Automatic one-touch inspection