Team Optic Solution

HOMESolution Automation system

Automation system

(Model Recognizer)

The system can recognize a shape of a measured sample, recognize complicated sample patterns, various location arrangements of the sample, and deformation of the sample, and also inspect a large amount and various types of measurement samples at the same time by applying the ultra depth technology. Under the inspection condition, the accuracy of identification amounts to more than 99.9%, a processing speed is high, a location arrangement is accurate, and data analysis can be performed in real time. The technology can be applied to inspection and identification of various dimension or pattern matching. Even if a contrast in an image of a sample is low, very high accuracy of identification can be maintained.

High speed

80mm/s
High resolution

Optical lens with 5 million pixels
High accuracy

99.9% or higher
Wide field of view

180mm x 140mm

Features of the product

: Even when a large amount of samples are placed arbitrarily, inspection can be performed immediately. Since the time for fixing a jig and arranging a location can be reduced.
: all items in the F.O.V can be inspected at a time and production efficiency is enhanced.
: A lot of objects placed within the field of view can be inspected at a time simultaneously by using the software, the time for arranging and inspecting parts can be reduce greatly.
: A high-strength body and a module-design housing case can be used in any inspection work site.
: The optical system is researched for and developed for several years, and ensures precision and stability of the inspection.
: Since programming is simple and convenient, a result of operation is not changed due to operation by a lot of people. and the cost of hiring specialized personnel is reduced.
: Full automation inspection is performed, and thus, test personnel is not required.

SPECIFICATION

Model No.	M1608001
Measurement range	180mm x 140mm
Inspection precision	General auxiliary material 100%. Precision of the customized products varies depending on the cases. Generally greater than 99.9%.
Optical lens	Optical lens with 2 million pixels (Lenses with a different focal length such as 5 million pixels or less are optional.)
IMAGE SENSOR	CCD with 2 million/5 million pixels
Lighting system	Shadowless LED
Online speed	80 mm/s
Monitor	22"
Computer specifications	Intel i5 CPU / 4G Memory / 1GB independent graphics card / 500G Hard disk / 64-bit WIN 10
Environment	Temperature : 5~50 ℃, Humidity : 10%~80% (Non-condensation, Non-whitening)
Power supply	220VAC 50/60Hz 1.8A
Dimensions	400mm x 400mm x 550mm (WxDxH)
Weight	About 20KG

Software Introduction

Automated location fixing inspection

In a programming process, if features of a product are set, the software memorizes physical attributes and shapes of its components. Then, while a large amount of components are inspected, the software applies and matches them to shapes and patterns of the components automatically. The fixing jig is not needed, and a location of a product does need to be fixed. Additionally, since the software matches a correct location of the product with a location and attributes stored in the program, cost and personnel may be reduced.

Inspection for large F.O.V

Compared to the existing inspection system, Apollo aMode adopts an optical lens with 2 million pixels (a camera with 5 million pixels or less, or a different focal length is optional). It can capture an image of a subject with a measurement size of 180*140mm at a time (a measurement size can be selected to match a greater F.O.V), and perform automatic inspection on a single captured image. Inspection efficiency is more excellent than that of the system.

Simultaneous measurement of a lot of components

Inspection of all components can be finished by using the aModel software and all test reports that are output can be combined at the same time. Additionally, the software can inspect a disconnection on the PCB panel and impurities of defective soldering.

Durable body and Modular design

A high-strength body ensures minimum deformation of the facility, and structural components in various modular designs are equipped. Each module is tested and used independently in all types of environments, and all work can be integrated. The facility is designed to prevent pollution and dust and ensures high quality at the production site where a temperature is greatly changed.

High-precision model inspection software

This system inspects presence, details, and defects of all sample terminals. The system is easy to operate, and an auxiliary frame does not need to be set. The product can be fixed at a particular location. A frame of a measured sample can be selectively set, and product inspection can start in real time immediately. Precision is not affected by the environment.

Independently-developed user interface system

Generally, a pass or fail status of the optical inspection facility is not clearly determined. However, we provide the independently-developed user interface system so that a worker can select a failed product and find a location of a failure in the product quickly.

Independently-developed software application system

The company has the R&D team consisting of about 30 team members for software application. According to a research and survey on the market conducted by the R&D team for a long period of time, the software can be applied to 98% of products in the market, such as a blue film, a white film, conductivity paste of each color in the cellular phone industry. The software can be easily operated, programed quickly, and ensure precision and consistency of measurement by employing multi-modular programming.

Independently-developed light source system

This image inspection system adjusts light needed for inspection, and performs inspection of components under the optimum light source environment. aModel provides light from four sides , upper light, etc. for inspection. Additionally, aModel adjusts a state of an inspection light source automatically based on characteristics of a measured sample. Accordingly, an artificial error does not occur, and precision and consistency of measurement are ensured.

Full-automation distinguishment system

If the system finds a defective sample during inspection, a defective product is distinguished automatically, and at the same time, a location of a defect is shown via a navigation on the monitor as an effective signal to a worker so that the worker may find the defect.

Full-automatic real-time inspection system

The facility inspects the presence and defects of a product, by just placing the instrument on a conveyor. No peripheral facilities are needed. Unlike general optical inspection facilities, when inspection is performed on the conveyor, the conveyor does not need to be stopped, and when the instrument is installed on the conveyor, the light source power does not need to be opened or closed. When a measured sample is detected or an image is captured, since inspection is performed in real time, production capability is not affected. Quality of released products is improved.

Other automation facility can be quipped.

This instrument can be mounted freely and used to automatically distinguish defective goods from other goods, classify model specifications of good products, package products, and upload and store data. .

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